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TECHNOLOGY

FOR THE FIRST TIME ON THE MARKET !!! We offer polyurethane molds not only for decorative artificial stone, but also for the production of series of paving slabs! Forget about knocking from the mold on special vibrating table and within, about thawing in hot water, about grease forms to fill and washing in acid after demolding, about fractures on products, about the additional formwork and intricate matrix, about the broken and burst shape. Using our thermo polyurethane forms in its production, you will minimize all the processes and forget about the problem of replenishment of the park forms. You will replenish it with new models and additional square meters, saving money and building your business!

Buying a form of elastomers should be aware of the intricacies of specific polymers. For example, silicone in their chemical composition in most cases is not resistant to alkalis and is not intended for the production of products based on cementitious binders, since destroyed by the alkaline environment of cement. There are silicones on platinum catalysts, which are universal in application, but their cost is too high - $ 25 / kg.

Rubber itself is a material susceptible to the effects of load and shrinkage, and all the rest of its characteristics in comparison with polyurethane even of an average quality are lower. The cost of finished rubber mold averages $ 3.5-4 per kilogram. However, rubber like material, involved in manufacturing, remained in the last century, giving way to a new generation of elastomers.

Formoplast question should not be even touched. This material belongs to the last century, it is absolutely non-reasonable, enduring a few cycles, while the process of recycling is extremely dangerous to your health! But, despite this, it manage to market for $ 8 / kg.

Today there are more than two hundred varieties of polyurethanes, and they all have different physical and chemical characteristics. Therefore getting ready form or material for the production of forms on your own, you need to protect yourself from buying polyurethane with limited durability. The presence of air pores in the polyurethanes which are formed during the production of molds by hand, adversely affects the durability and strength of forms. Over time, these forms under the influence of an abrasive working surface to open the shell (air pores) are transferred to the front part of the finished product, making it substandard. Even worse, if poured polyurethane layers, not observing climate indicators necessary for proper curing. These forms can exfoliate After a few cycles. Also important economic factor. The cost of high-quality polyurethane for the production of molds is quite large - 18 to $ 30 per kilogram, and for manual filling is very large cost overruns material and this affects the final cost of the forms. The cost of finished polyurethane molds for today is from $ 400 to $ 1200 per sq.m. a resource durability from 400 to 1800 cycles. Of course at this price it is difficult to ensure the manufacturers themselves desired park forms, and this has a negative impact on the dynamics of business development.

Yet, the "right" polyurethane - is the best material from the plate on the market. This fact is confirmed by tests and experience in most of the major manufacturers of artificial stone and decorative concrete. Knowing thoroughly production problems, based on their own knowledge and the world's best design, we were able to solve a number of important technical and economic challenges:

• Application of high-quality material of the leading producers in Europe combined with an industrial production method makes it possible to produce up to 10,000 forms of our fills, depending on the depth of the relief pattern and products. With this production capacity, and given the initially low cost forms, their amortized cost can simply be ignored!

• Machine fill ensures accurate dosage per-second observance of all stages of production, thus ensuring consistent high quality of our polyurethane molds. The human factor is minimized.

• Polyurethane, from which we produce our forms, uniform throughout the mass, has a high density and is not in the structure of air pores, which are inherent in the products produced by the method open (manual) fill.

• Through carefully calculated design, shape is an independent production unit without the use of additional hard covers and matrices. Forms are not susceptible to load and shrinkage, which ensures the correct geometry of the finished products.

• The most important advantage of our polyurethane molds - a small uniform thickness of the inner and outer walls, which can not be achieved in the production of similar forms by hand pouring, at which not only large overruns material, but also in places bulges, shape burst (typically at the corners ) and fail. The same problem can be attributed to the rubber mold, as they were originally designed with a thick wall that defines their short operational lifespan. Well-known merits of polyurethane - an extremely durable material with piercing and tear with a huge resource of wear resistance, abrasion resistance, perfectly captures the smallest texture, resistant to acid and alkaline media, with a wide range of elasticity. The only drawback - the high price of 15 to 25 € per kilogram, which is an inhibiting factor in the development of the production of artificial stone and decorative concrete. Our forms along with all the advantages of polyurethane, have important and decisive advantage - publicly available price comparable to the cost of high-quality plastic or rubber molds! In an already finished product cost of our forms is just over 5 € / kg, which is a fraction of the current market price! This price is achieved through the introduction of new technologies and process automation.